Manufacturing Technologies
Helix integrates cutting-edge technologies to revolutionize manufacturing, combining our proprietary AI platform with advanced production techniques.
Our Continuous Learning AI Platform
At the core of Helix's innovative approach is our proprietary AI platform that continuously learns and improves from every production run. This intelligent system optimizes manufacturing processes, predicts and prevents quality issues, and ensures optimal resource allocation across our global network.
Unlike traditional manufacturing systems, our AI platform doesn't just execute predefined operations - it actively learns from outcomes, identifies patterns, and refines processes to achieve ever-improving results. This continuous learning capability means that each production run benefits from the accumulated knowledge of all previous runs.
Advanced Manufacturing Technologies
Our Technology Capabilities
Our innovative approach integrates a comprehensive suite of advanced technologies into a unified manufacturing system that delivers precision, reliability, and efficiency.
Continuous Learning AI/ML Platform
Our proprietary AI platform uses machine learning to continuously improve every aspect of the manufacturing process, from quality control to supply chain optimization.
Digital Twins & Simulation
Create virtual replicas of physical manufacturing systems to simulate, analyze, and optimize production processes before implementation.
IoT Monitoring & Analytics
Connected sensors throughout manufacturing facilities provide real-time data for quality control, predictive maintenance, and process optimization.
Global Production Network
AI-driven decision-making for optimal facility selection based on capacity, capabilities, costs, and geopolitical factors.
Helix AI: Current Capabilities
Production‑proven systems across optical inspection, predictive maintenance, robotics automation, and sensor fusion—built by a team with deployments at TSMC, Apple, BMW, and Audi suppliers.
AI-Driven Optical Inspection (AOI)
Deep-learning AOI systems for high‑tolerance parts (e.g., wafers, connectors, iPhone components). Deployed at tier‑1 suppliers serving TSMC, Apple, BMW, and Audi, delivering real‑time defect detection and higher first‑pass yield.
Predictive Maintenance (PHM)
AIoT sensor systems integrated into factory equipment (e.g., injection molding, automation lines) to predict failures, reduce unplanned downtime, and improve OEE with edge analytics + cloud feedback.
Robotics & Automation Control
Controllers for complex grasping and trajectory tracking (PD/PID, neuro‑fuzzy). Proven deployments across robotic arms, AMRs/AGVs, and automated warehousing and logistics systems.
Multi‑Modal Sensor Fusion Mesh
High‑fidelity, cost‑effective sensor fusion architecture (vision, audio, LiDAR, etc.) with proprietary pre‑processing and edge hardware—now applied to smart manufacturing for robust, real‑time context.
